NELSCONELSCOHamidReza Mahboub Moghadam
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Pharma-Grade IoT Data Logger for Cold-Chain Compliance

Client
Pharmaceutical
Year
2023
Category
Internet of Things (IoT)
Pharma-Grade IoT Data Logger for Cold-Chain Compliance

The full path from desk prototype to a deployed, produced product. To ensure compliance for storing temperature-sensitive medicines, NELSco designed, produced, and deployed the complete solution: from PCB design and firmware through enclosure, small-batch production, and cloud deployment.

Precision sensing with DHT22, live feedback on a local OLED, and data transmitted to a cloud database with a web dashboard and interactive charts for compliance trend analysis.

A custom 3D-printed enclosure self-designed and printed in-house, and the full pipeline from PCB design → firmware → enclosure → small-batch production → cloud deployment.

The Challenge

Sensitive medicines must stay within a defined temperature and humidity band, and any deviation must be documented and defensible for compliance. The client needed a device that not only logged data accurately but was durable, compact, and ready for production and real deployment in storage environments.

Our Approach

An ESP32 device with a precision DHT22 sensor was designed for real-time temperature and humidity readings. A local OLED display gives live feedback, data is transmitted to a cloud database and visualized on a web dashboard with interactive charts for compliance trend analysis, and each unit was housed in a custom 3D-printed enclosure (self-designed and printed). The full pipeline ran from PCB design → firmware → enclosure → small-batch production → cloud deployment.

The Result

The result was a small batch of field-ready devices for reliable cold-chain monitoring, paired with a web dashboard and interactive charts for compliance trend analysis and reporting.

Results

  • Small batch of devices produced for real deployment
  • Reliable pharma cold-chain monitoring with defensible compliance
  • Web dashboard with interactive charts for trend analysis
ESP32DHT22OLED3D PrintingCloud DashboardCold ChainPCB Design

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